Agrotrade summed up the results of the implementation of lean production tools with the help of experts from the Regional Competence Center for the national Labor Productivity project.
"It would seem that small point improvements can have a positive impact on the activities of the entire enterprise. I am sure that the knowledge you have acquired will help you in your activities and in the implementation of investment projects that you have planned and are implementing. In addition to the support of experts, there is also a set of measures to train employees, which you can also use," said the Deputy Minister of Economic Development of the Omsk region.Kirill Samodinsky.
Agrotrade is engaged in the cultivation of cereals, legumes and oilseeds, the production of refined and unrefined vegetable oils, oil cake, meal. The company's products are supplied to livestock farms, food processing and industrial enterprises in the regions of the Urals, Siberia and the Far East. Experts from the Regional Competence Center helped the company implement lean manufacturing tools to increase productivity in the manufacture of rapeseed oil. This product accounts for about 60% of the total revenue.
"Thank you for taking care of us, for teaching us. After the training, our production volumes increased. The results for the year were completely different, we almost doubled in profit and, of course, in tax payments, which is important for the region and the country as a whole today," said the director of AgrotradeOleg Anofrikov.
With the help of experts, the company achieved a 14% increase in vegetable oil production from 63.0 to 71.8 tons per shift due to the elimination of screw line downtime, the introduction of an additional booster press and additional production tanks for pre—drying, and the recruitment of a loader driver. The volume of work-in-progress was also reduced by 3 times due to the introduction of an additional booster press into production, as well as the introduction of an additional pre-drying operation of raw materials into the technological process. The company has trained a lean manufacturing instructor.
In the future, the lean manufacturing working group, created in the company from management and employees, together with a certified internal trainer, will continue to replicate the experience gained to other production processes.
Enterprises wishing to participate in the national project must submit an application on the productivity portal.RF.
The national Labor Productivity project, initiated by Russian President Vladimir Putin, is designed to create conditions for annual productivity growth in Russian enterprises. To achieve these goals, the Government has developed a set of state business support measures, which includes financial incentives, expert assistance in improving production processes and training of company employees.