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Omsk enterprise, thanks to lean manufacturing, reduced vehicle diagnostic time by 72 %
Today, on the site of the Omsk stud farm, as part of the implementation of the national project "Labor Productivity", an information day was held on the results of the project for 6 months. The experts of the Regional Competence Center (hereinafter RCC), together with the working group, carried out the optimization of the flow - "Repair of agricultural machinery".
Thus, during the implementation of the project, the entire production flow was analyzed, a "Spaghetti" diagram was constructed, "bottlenecks" and losses were found, an action plan was developed and reserves for productivity growth were found.
"The work was carried out according to the methodology developed by the Federal Competence Center. The analysis of the flow revealed the following problems: the lack of a regulated post for the repair of machinery, the shortage and incorrect location of tools, and the long duration of the process. During the 6 months of work, the company has established a project office, the company's employees have been trained in basic lean manufacturing tools and production system standards, regulated standard tool storage locations for the 5C system have been developed, a reference site has been created, and a "goal tree" has been developed, - said project manager Vitaly Komissarov.
Thanks to the implemented improvements, the following results were achieved: the time for detecting vehicle malfunction was reduced by 72%, and the time for unnecessary movement and waiting was reduced by 2 times.
In the future, for 2.5 years, the working group, together with certified instructors of the company, will continue to work independently. The company participating in the national project will use other production flows, which will increase labor productivity by at least 15% over 3 years of participation in the national project. RCC specialists will continue to provide advisory support.
Heads of Omsk companies interested in optimizing processes and implementing lean manufacturing tools can apply for participation on the productivity portal.Russian Federation, you can get a free consultation by phone: +7(3812)40-80-17.
